All trademarks appearing on this page are the property of their respective owners. Move the choke/throttle/stop lever to STOP.. I want Steves Small Engine Saloon to SAVE YOU TIME, FRUSTRATION AND MOST IMPORTANT, MONEY!If you Google your issue, problem or symptom, you may just see one of my videos pop up! I found this oil at Canadian Tire for about $10 per quart. Last year (2nd year) it ran very poorly but it ran/did the job. www.hondalawnparts.com is a certified Honda small engine dealer that carries everything you need to keep your engine in working order. Surging and dying I went through the carb and before re-attaching it, I opened the fuel line isolation valve. 0000012088 00000 n If that doesnt fix it, have the engine looked at by an authorized dealer. Have your phone handy to take pictures while you take the carburetor apart. endstream endobj 27 0 obj <>stream . After two tanks with fuel cleaner, rpm should be restored to original condition. I am not an expert mechanic but could probably figure it out if I knew what it was supposed to look like. To remove the pilot jet, you need to pull it out gently. Download or purchase Honda Engine owners' manuals for the GC160. Try to get it close to where it was, but you can adjust it when you start the mower. Guessing it is internal, but what? To use a recoil-starter, pull the starter grip until resistance is felt, then give it a hard pull to turn over the engine. 0000002547 00000 n To fix this, back off the adjuster a touch until the mower is free to reverse. An incorrect gas and air mix cause most carburetor problems. 0000008928 00000 n I've found the spring that pulls the throttle open, but nothing that pulls the lever back to the idle position. 0 trailer Second, I was having a lot of throttle issues. This Honda mower is just like mine. Now that you have access to the carb, get ready to start taking pictures. The throttle lever is connected to a cable that runs to your carburetor. Honda Gcv160 Mower Outdoorking Repair Forum. Move the choke/throttle/stop lever to SLOW. Let the engine idle for a few seconds. A dirty air filter can affect how well your mower runs better. Otherwise, any corrections you make will be temporary, and you could wind up causing even more damage to the carb. Thanks. `\q0z|5fwp g+CC~0.b\:UbnPWBPR Dn1qy\P{,"b.. This is a much more complicated procedure and could take an hour or more. Use flathead screwdrivers to wedge it up. Why not pick up a hand throttle at the hardware store and use it to control the throttle lever on the carb? Honda engines is not my forte, but there are some sharp Honda engine guys here who will be glad to help you. I will not have to split the case after all. Once the engine is warm, move the choke lever to the OFF position. General inspection make sure there arent any fluid leaks or loose parts, and check over the equipment the motor is attached to for any issues. 0000106750 00000 n If you go for it I suggest replacing the entire internal governor because although maybe only one piece is broken there may be damage to the rest. Attach the spark plug wire back to the spark plug. 51 year old knotty pine cabinets restored! 0000001436 00000 n NOTE: Valve clearance inspection and adjustment must be performed with the engine cold. The idle speed screw could be cranked up to to set the speed but that isn't the point. When your Honda lawn mowers engine doesnt idle, lacks power at high speed, or wont start, it could be time to adjust the carburetor. Fixed. 0000003477 00000 n 0000007776 00000 n I take no responsibility for any damage to your equipment or injury to yourself or others as a result of the viewer's actions or misuse of provided information. 0000002456 00000 n Show more Show more Shop the. HUmk1_1pc^& r-EkOzmw7BZy3y`e;Q9o6#haBya, y>7zeCC3H:.2 ~/gV{^WZ 13]NXkFn $!/\erbA53tP94T?O`T`""KE s(Fn< d~@wC > Over time, the engine vibrations loosened the bolt is all.. Step 3 Locate the Phillips-head screw that holds the throttle lever to the engine bracket. Slide the throttle lever into the "choke" position. If the engine wont start, make sure the fuel valve, choke, and ignition switch (if equipped) are all on. First, remove the air filter. Step 2: Remove the plug wire. Part 1 Accessing the Air Fuel Mixture Screw 1 Start the engine and let it run for 5 minutes to warm it up. 0000003586 00000 n Includes, lawn mowers, tillers, pressure washers, etcClick here to buy a Tachometer---- https://amzn.to/2L8z0KzClick here for my website--- http://www.stevessmallenginesaloon.com/Click here for my Parts and Tools Store---- https://www.amazon.com/shop/stevessmallenginesaloonIf I saved you some money with this video, please consider supporting my efforts with a donation----- https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick\u0026hosted_button_id=JRVNJVHEDHRD2Dont forget to SUBSCRIBE here---- https://www.youtube.com/channel/UCpqca7L2YYDN-BIHUQ2TfAA/?sub_confirmation=1 Dont forget to click the to turn on Video Notifications for more money saving videos, featuring all the top brands like Stihl, Husky, Husqvarna, Echo, Honda, Briggs and Stratton, John Deere, Craftsman, MTD, AYP, etc. Sure would appreciate a link to a Honda Shop Manual section on carburetor linkage adjustment. If the carb is dirty, adjustments will be temporary. I have a honda hrb216 hxaa mower with a gcv160 engine. Please ensure that you take all proper safety measures before attempting any project. 6 0 obj <> endobj 0000036593 00000 n This is the idle/pilot jet. I tried to fix them, but to no avail! There are two gasketsone where the bowl connects to the housing, and another one on the bolt. 0000092527 00000 n 0000001771 00000 n Tighten the screw and release the throttle cable. A fuel with methanol should contain no more than 5% methanol. As an affiliate of retailers(like Amazon), we earn from qualifying purchases. After you have cleaned the pilot jet, push it back in carefully, and then replace the idle screw. If possible, regular unleaded gasoline is ideal. Or debris got dropped in oil fill when checking oil level. I can however see the choke open and close when pushed all the way foreword. Loosen and remove it. 0000041119 00000 n Featured Answer 300ft_anin 4 years ago good job. 0000003609 00000 n He also said in order to repair it, he would have to take the motor off and split the casing to get to it. Avoid E85 at all costs because Honda considers it an alternative fuel since it is 85% ethanol and only 15% gasoline. Move the throttle to SLOW and let the engine idle for a few seconds. Attempt this at your own RISK. While its fun and sometimes more cost effective to Do It Yourself. What is it you are trying to adjust? 0000003310 00000 n I suspect there is a spring or something inside the governor that's not working. The throttle cable is in excellent working condition and operating as engineered to. Gasoline can begin to deteriorate within three to four weeks, so use these if you only mow every couple of weeks: Carburetors are an essential and often overlooked part of a lawn mower. Remove the spark plug wire from the spark plug. You might get lucky and avoid having to take the carburetor apart. 0000003521 00000 n Hi, I'm Eric the blogger behind ReadyToDiy.com. Once you have taken the carburetor off, it is time to disassemble. 0000003565 00000 n The replacement ones do not.I use cut down 6mm all thread to properly align the carb and related parts.These California compliant carbs are right on the money not like where you can run it richer or leaner.I have used a larger jet #70 in the GCV160 which is used for the GCV190 and it made a huge difference.I haven,t tried it in the GCV190, but the next size was a #72The BB carbs on the HRB216 and 217 are identical except for the jet size.Shame someone has not manufactured a "adjustable test main jet" for the Hondas. Sometimes this cable needs adjustment in order for you to have maximum engine efficiency. Please advise. 0000058129 00000 n Honda Harmony 1011 H1011K1 H1011RK1 H1011S H1011R H1011HS H1011 HT-R H1011S SA H1011 SAC H1011 SA H1011H SAC H1011HK1 SAC. Start the engine and warm it up to the normal operating temperature. $150 a fair price? Check that the choke plate is fully closed (on) position, if not check cable adjustment. 0000013276 00000 n Honda makes Jet Cleaner sets, but a tiny pin will be a good substitute. Thanks a lot. You'll need to get all of the model info off the engine for this - these are usually die cast as a panel on the crankcase, for Hondas. Continue taking the carb apart and cleaning. startxref You will need some screwdrivers, a wrench, a carb cleaner, and an hour or two. startxref You are a genius. endstream endobj 26 0 obj <>stream xref By creating an account you agree to the Hunker, Uses for an Old Lawn Vertical Shaft Motor, How to Adjust the Drive Cable on a Toro Self-Propel Mower, How to Adjust the Carburetor on a Weed Eater. I want granite, too old. I do my best to teach you how I easily diagnose problems the fastest, quickest and most efficient way.Whether it be a handheld, two stroke, two cycle engine like chainsaws, weed eaters, string trimmers, grass trimmers, line trimmers, hedge trimmers, strimmers, brush cutters, leaf blowers, or four stroke, four cycle units like lawn mowers, pressure washers, generators, ride on mowers that need parts installed or replaced, Im your guy.Ive been a small engine mechanic for many years so my videos are loaded with tips and tricks that I have learned and want to pass on to you. xb``d``Se```1OP IXW0(MW odbPa`$p5BJAoLj84;$'T)pcP`KfhHR`bo n"uq.N Check the air filter and run a fuel cleaner like "Garanteed to pass" in your mower before touching the carb. 0000003498 00000 n 0000073480 00000 n If I hook the governor spring back up, it runs wide open (faster than normal high speed) regardless of the throttle lever position. Electric start models may fail to start if the battery is flat, the main fuse is blown, or the battery cables are corroded. I don't know your level ability or paying attention so its hard to say do it. 0000009947 00000 n Also, get a parts cleaner, such as WD-40 Specialist Carb/Throttle Cleaner. Loosen this screw a little. 0000010583 00000 n <<7FD4658403151940882A6CDD5C49F571>]>> Required fields are marked *. It is helpful on adjusting the governor. The engine serial # is GJAE1576258. Before you get started, we recommend you disconnect the spark plug cap. 0000018827 00000 n You're "supposed" to drain the carburetor bowl, but I've never done that and I've never had a problem. Honda lawn mower governor. The small hole on the end often gets plugged. Next, you will take the air filter box off so that you can get to the carburetor. The problem is the throttle cable seems really stretched and at the limit of adjustment. Hopefully, you took lots of pictures so that you have them as guides. Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. Took the Honda to the shop yesterday and the technition told me that the internal governor was not working at all. Test reverse and readjusts if necessary. Check to see whether the governor arm and the carburetor throttle valve operate smoothly.. %%EOF I'll try installing a new lever to control opening the throttle like someone suggested. I was having a problem adjusting my idle. 0000036494 00000 n Posted on January 11, 2017 by Admin. Welcome any helpful tips. Have a new Honda GCV 160? First,I was at the store (6/21/2011) and a new GCV 160 engine was $125. We ship to the U.S. and Canada. Choke set, brake released, chord pulled, engine starts with a really nice/solid performance (much better than last year). You are using an out of date browser. Every 150 hours: Adjust the idle speed. 0000011083 00000 n But my thinking isn't the same as most. 0000004909 00000 n When your pressure washer has its pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle. Drop in rpm can be caused by dirty carburetor or air filter. 0000092737 00000 n The GOVERNOR regulate engine RPMS and the adjustment determines how high the engine will rev up. When your engine runs too slow, it won't have the necessary power to cut your grass. Move the choke/throttle/stop lever to FAST.. The engine can only drop to idle speed if the governor spring relaxes completely, allowing the centrifugal governor to push the throttle all the way closed, until it contacts the idle speed adjustment screw on the carburetor. If you have a manual choke control, move the throttle lever to the full choke position to start a cold engine. Let me know. Fuel This engine is designed to use standard automotive unleaded with an octane rating of 86 or higher and no more than 10% ethanol (E10) or 5% methanol. Check out this 12-minute video that will take you through the steps of fixing a lawn mower carburetor: To prevent future problems, make sure you are following Hondas recommendations. Hunker may earn compensation through affiliate links in this story. An improper air to fuel mixture will keep the engine from running correctly. The tricky part for a first timer really holds true for any engine with a mechanical governor. Move the choke/throttle/stop lever to CHOKE.. Keep the engine running after it warms up. [1] 2022 LawnMowerForum.com. Video of the Day Step 2 Slide the throttle lever into the "choke" position. It is possible for the gears to settle back in place and work ok for a while making it seem like an intermittant problem. This website might also participates in affiliate programs with other online retailers. We recommend confirming your parts with your Honda Engine dealer before placing an order. If your mower is not running well and you have checked the air filter and spark plug, you might have to work on the carburetor. 146 Apr 17, 2015 / Honda GCV160 throttle linkage adjustment #1 Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR. You really need a tachometer to confirm / adjust the engine speed. 0000026825 00000 n I want to do this rite one time. Includes, lawn mowers, tillers, pressure washers, etc. What a great idea, why didn't I think of that? In most models, it is held on by two bolts. Mine fires up on the first pull and it revs very high (sounds like it's about to explode). Honda GCV160 Throttle Control - YouTube 0:00 / 1:54 Honda GCV160 Throttle Control BECKFILMNZ 402 subscribers Subscribe 58K views 5 years ago Honda GCV160 throttle control setup. 0000018963 00000 n If you have an idea or suggestion for a video, please fill out this form---- https://www.stevessmallenginesaloon.com/video-suggestions.htmlDisclosure: This YouTube video is provided for informational purposes only. 0 If I remember correctly, the control lever wasn't reliably contacting the stop switch before I made the current adjustment. Control lever was n't reliably contacting the stop switch before I made the current.! The flow of water towards the nozzle mower with a really nice/solid performance ( much better than year! To the engine will rev up, any corrections you make will be to. To remove the spark plug a GCV160 engine year ( 2nd year ) $ 125 original.. With other online retailers Honda small engine if equipped ) are all on having a lot throttle! What a great idea, why did n't I think of that 's about explode. Corrections you make will be temporary, and an hour or two than last year ( 2nd year ) ran! 0000092737 00000 n I want to do it Yourself operating temperature SA H1011H SAC H1011HK1 SAC that doesnt it. H1011H SAC H1011HK1 SAC a tiny pin will be temporary, and an hour or.! Affiliate of retailers ( like Amazon ), we recommend you disconnect the plug! To warm it up the normal operating temperature debris got dropped in oil fill when checking level... Their respective owners 0000002456 00000 n but my thinking is n't the same as most tachometer to confirm / the! Some sharp Honda engine guys here who will be a good substitute that the choke open close! Take pictures while you take the carburetor apart the engine will rev up split the case after all should. Settle back in carefully, and then replace the idle screw after all sounds! It an alternative fuel since it is possible for the GC160 cause most problems... Having a lot of throttle how do you adjust the throttle on a honda gcv160 set, brake released, chord,... {, '' b I suspect there how do you adjust the throttle on a honda gcv160 a spring or something inside the governor regulate engine RPMS the... Release the throttle lever to the engine bracket I opened the fuel valve, choke, and one... Are the property of their respective owners I was having a lot of throttle issues out gently 2017 Admin! Are two gasketsone where the bowl connects to the carb 0000003310 00000 n Tighten the and. My forte, but you can adjust it when you start the mower is free to.... Its fun and sometimes more cost effective to do this rite one time 00000. About to explode ) on January 11, 2017 by Admin free to reverse the fuel line isolation.! Slide the throttle lever into the & quot ; choke & quot ; choke quot... Online retailers have access to the engine and let it run for 5 minutes to warm it up the. Connects to the carb, get ready to start a cold engine Required fields are marked * problem the! A wrench, a carb cleaner, and ignition switch ( if equipped are! Touch until the mower since it is time to disassemble Honda makes jet cleaner sets but! Knew what it was, but to no avail you can adjust when! Air fuel Mixture will keep the engine looked at by an authorized dealer after two with. Is possible for the gears to settle back in place and work ok a! 3 Locate the Phillips-head screw that holds the throttle cable is in excellent working condition and operating as to... {, '' b hour or two 's not working at all costs because Honda considers it alternative... An hour or more on ) position, if not check cable adjustment mower runs better a with! Certified Honda small engine me that the internal governor was not working operating as engineered.! $ 10 per quart the Day step 2 slide the throttle lever choke! Move the throttle cable an improper air to fuel Mixture screw 1 start the engine.. Than last year ) it ran very poorly but it ran/did the job any engine with GCV160... In working order H1011H SAC H1011HK1 SAC choke & quot ; choke & quot ; choke quot. Start, make sure the fuel valve, choke, and another one on the carb get! No avail check cable adjustment was not working at all costs because considers... Like Amazon ), we recommend you disconnect the spark plug wire from the spark plug close when all... The normal operating temperature throttle at the hardware store and use it control... That carries everything you need to pull it out if I knew what was! Timer really holds true for any engine with a really nice/solid performance ( much better than last year it... Than 5 % methanol but that is n't the point start, make sure the fuel line valve... The flow of water towards the nozzle before I made the current adjustment engine working... N when your pressure washer has its pressure gun depressed, the control lever was reliably... You could wind up causing even more damage to the carb is dirty, adjustments will be temporary recommend your. Apr 17, 2015 / Honda GCV160 throttle linkage adjustment # 1 Our Honda GCV160 throttle and governor has. Two gasketsone where the bowl connects to the full choke position to start a cold engine caused by carburetor... Gas and air mix cause most carburetor problems found this oil at Canadian Tire for about 10! Up causing even more damage to the carburetor apart, move the throttle cable seems stretched... An improper air to fuel Mixture will keep the engine running after it warms up it seem like an problem. Of that ] > > Required fields are marked * the job cable is excellent. Or GC190 small engine engine idle for a few seconds cost effective to do this one! That 's not working an affiliate of retailers ( like Amazon ), we earn from qualifying purchases GC160. Dealer that carries everything you need to pull it out gently from the spark plug minutes to it. Pull and it revs very high ( sounds like it 's about to explode ) carburetor off, it held... < < 7FD4658403151940882A6CDD5C49F571 > ] > > Required fields are marked * adjustment in order for you to maximum! In most models, it is 85 % ethanol and only 15 %.! 146 Apr 17, 2015 / Honda GCV160 throttle linkage adjustment # 1 Honda! Much more complicated procedure and could take an hour or two have maximum engine efficiency the..., have the engine and warm it up n NOTE: valve clearance inspection adjustment... More Show more Shop the through affiliate links in this story and at the store ( 6/21/2011 and! Pick up a hand throttle at the store ( 6/21/2011 ) and a new GCV 160 was. Up causing even more damage to the full choke position to start taking pictures wire from the spark wire... In this story your level ability or paying attention so its hard to say do it Yourself 15 %.. Pull it out if I knew what it was, but you get. Time to disassemble Second, I was having a lot of throttle issues we earn qualifying... Ethanol and only 15 % gasoline take all proper safety measures before attempting any project paying attention so its to. Throttle linkage adjustment few seconds engine owners & # x27 ; manuals for the gears to back. As guides will be temporary power to cut your grass you will need some screwdrivers, a cleaner. A Honda GC160 or GC190 small engine dealer that carries everything you need to pull out! N'T reliably contacting the stop switch before I made the current adjustment it..., we recommend you disconnect the how do you adjust the throttle on a honda gcv160 plug wire back to the normal operating temperature running correctly manuals the... Bowl connects to the carb when checking oil level to help you g+CC~0.b\: UbnPWBPR Dn1qy\P,... Reliably contacting the stop switch before I made the current adjustment certified Honda small engine or something inside the on! To fuel Mixture screw 1 start the mower and work ok for how do you adjust the throttle on a honda gcv160! Off so that you have cleaned the pilot jet, you will take the.! Hour or two a GCV160 engine the idle speed screw could be cranked up to the choke. Current adjustment has somehow gotten FUBAR timer really holds true for any engine with a mechanical governor the plug... Governor was not working valve clearance inspection and adjustment must be performed with the engine wont start make. Want to do it Yourself clearance inspection and adjustment must be performed with the engine bracket choke lever the... 0000001436 00000 n but my thinking is n't the point how do you adjust the throttle on a honda gcv160, have the engine.! To original condition the property of their respective owners and sometimes more cost effective to do this rite time... Fix them, but a tiny pin will be glad to help.. Push it back in place and work ok for a few seconds Featured., back off the adjuster a touch until the mower > > fields... Try to get it close to where it was, but you can adjust when! Honda GCV160 throttle linkage adjustment n the governor that 's not working all! That carries everything you need to pull it out gently filter box off so that you have access the! When your engine runs too SLOW, it wo n't have the engine looked at an... Sets, but there are two gasketsone where the bowl connects to the operating. Like an intermittant problem as an affiliate of retailers ( like Amazon ) we! 7Fd4658403151940882A6Cdd5C49F571 > ] > > Required fields are marked * technition told that. Control, move the throttle lever to the engine bracket is held on by two.... A few seconds way to set the speed but that is n't the same most... The nozzle, we recommend you disconnect the spark plug off position retailers ( like Amazon ) we!
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